Beardsell Limited: Excellence through Innovation

Narendran(GM) || CHANDRAN NAMBIAR (COO) || BEARDSELL LIMITED.
Narendran(GM) || CHANDRAN NAMBIAR (COO) || BEARDSELL LIMITED.

As we come close to the year-end and look forward to a new one full of hope, we can rest assured that there is some good news finally. The possibility, that a vaccine for the pandemic that raged throughout the year, is ready for a roll-out, is enough to send a happy wave across the world. While the scientists are nearly done with their part in this battle, the next arduous task is that of distribution and making sure that the vaccine reaches every nook and corner of our country and the world in perfect condition.

Vaccines, as we know, need special handling and are mostly stored at freezing temperatures. It is a mammoth task to store and deliver the vaccines and for this, large cold storages are required at least in every region of the country for initial storage and smaller sized cold stores for last-mile distribution by primary healthcare centers (PHCs).

Joining forces for a Covid-free world is Beardsell Limited, a public limited company, engaged in manufacturing and installation of prefabricated cold storages. The company has already equipped its facilities across the country to provide cold storages of all sizes to meet the requirements of the agencies to successfully deliver the vaccines.

“We are committed to customer satisfaction by producing innovative, quality products.”

About Beardsell

Incorporated in 1936, Bearsell Limited is listed in NSE and BSE and is engaged in manufacturing and installation of prefabricated cold storages, cleanrooms for pharma/medical/chemical industries and insulated packaging products. The sandwich panels of different cores (EPS/PUF/PIR/Rockwool) under the brand name ISOBUILD  and that of doors – ISOTEK, have been extensively used for multi-storied cold storages of both positive and negative temperatures for marine, horticulture, pharma, electronics, food processing and other modular construction. It also has strong refrigeration back up for cold storages.

The company is presently run by a qualified and competent board of directors with operations managed by seasoned executives and general managers stationed at various strategic locations all over the country.

The company has ten branch offices and eight production facilities spanned throughout the country with strong logistic support.

Cold Solutions

A cold storage is a structure where perishable products are stored for long periods under certain controlled temperatures depending upon the product so that on one hand, storage of this perishable products can be done and by elongating the shelf life these products are available in the market all through the year irrespective of seasonal variation. By this, the farmers and producers are hugely benefitted as they will get reasonable price control and are not required to resort to sale at spot prices. This greatly improves the livelihood of our farmers and so the overall agrarian economy will register tremendous progress.

Beardsell’s USP is being a full-service provider with extensive geographical coverage throughout the country with production facilities which can cater to requirements at any region with fast delivery and rapid response from execution team for the services.

Equipped with the latest technology

Beardsell Limited actively utilizes the latest technological offering to stay ahead and provide cold storage solutions for the preservation of various products at a controlled temperature. In earlier times, cold storages were constructed using brick and mortar civil building and then insulation of the building was done at additional cost. The latest technology used is of prefabricated insulated sandwich panels that are load bearing thus eliminating colossal wastage of construction of civil structures. This provides various advantages like –

(a) being modular in nature, it can be disassembled and shifted to any other place in a short time

(b) it results in huge power saving to the extent of more than 30% in running a refrigeration system

(c) they can be constructed at an extremely faster pace and during any season – rain or shine, unlike conventional building

(d) the insulation material – both polystyrene and polyurethane – are a non-degradable material and hence property of insulation is sustained for many years

(e) factory production system ensures huge supply quantity of insulated sandwich panels at the shortest possible time so that there is no missing of seasons for storage.

The Elements of a Cold Storage

Refrigeration is one of the most important elements in cold storage and it has to be designed by experienced refrigeration experts.

Every refrigeration system generally consists of refrigeration compressors and condenser, receivers, cold diffusers, expansion system, piping, insulation, electrical power distribution system, power-saving devices, refrigerants, instrumentation, and automation where necessary.

The refrigeration compressors could be different types depending on the capacity, and the refrigerant used and the choice, like reciprocating, or hermetically sealed, or scroll, or screw compressors.

The refrigerant condensers could be either air-cooled or water-cooled, or evaporatively cooled depending mostly on the capacity of the refrigeration plant and few other parameters.

The cold diffusers in any cold room will have generally sufficient capacity and will have a cooling section, fan section and a drain section so that the throw of the fans could be enough to reach the at most product to pick up heat and maintain the room temperature.

Another important element in cold storage is insulated doors.

As a full-service provider, Beardsell manufactures and supplies modern cold storage doors relevant to various temperatures from its new door manufacturing division at its Karad facility.

The team suggests that to improve the coordination between farmers, the cold storage companies and distributors need to develop standardized logistic infrastructure and information systems so that the produce is delivered to the end customers in time.

Expectations from the New Year

From the early part of the current year, the whole world was gripped in Covid pandemic and like any other industry, Beardsell has also suffered in the first quarter of current financial year, however, from the second quarter onwards the situation improved and it has achieved almost normalcy in its operations.

However, any constraints on this account have to be overcome with the active support of all players including government, private companies, agricultural producers and logistics units providing various incentives etc.

About the future perspective, as a direct fall-out of this pandemic, all the countries are coming forward with vaccines and in India, various companies are gearing up to manufacture vaccines for local use and export. Beardsell, as a leading company is all set to assist and play its crucial role in the distribution.